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5000 Ton Hydraulic Press for IGBT: Customer Feedback

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With the continuous improvement of IGBT module power density in the fields of new energy vehicles and rail transportation, the heat sink, as the "temperature steward" of the power electronic system, is undergoing a revolutionary upgrade in its processing technology. With its unique advantages, hydroforming technology of Delishi/Goodsjack is bringing about a dual transformation in efficiency and precision in the field of IGBT heat sink manufacturing. 5000 Ton Hydraulic Press for IGBT One IGBT industry customer feedback, our 5000 ton hydraulic press is the core equipment for cold extrusion of IGBT copper heat sink. Analysis of key technologies of 5000-ton hydraulic press in IGBT manufacturing I. Ultra-heavy cold forging process system As the core equipment for cold extrusion of IGBT copper heat sink, the 5000 ton hydraulic press has a peak cold forging pressure of up to 1.2GPa‌, and realizes one-time forming of complex fin structure through room temperature plastic deform...

New Double-beam Hydraulic Press: Structural Design and Topology Optimization

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Traditional large-scale three-beam hydraulic presses have good stability, but due to the large mass of the three-beam structure slider, it is not easy to deform elastically. When pressing the workpiece, the slider and the workbench are prone to inconsistent pressure deflection, resulting in uneven thickness distribution of the parts. In addition, in order to adapt to various mold heights, the three-beam hydraulic press structure frame is usually designed to be higher, which not only increases consumables but also makes the slider travel too long, making it difficult to control the pressing accuracy. New Double-beam Hydraulic Press Based on this, we proposed a new double-beam hydraulic press structure. The specific work is as follows: 1. In order to solve the problem of uneven thickness of parts, the traditional slider pressing method is changed to the upper and lower mold clamping method of the workbench. The workbench is installed on the upper and lower beams respectively. During...

Mistakes to Avoid When Using a Hydraulic Press

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Using a hydraulic press can be highly effective for various tasks, but it also comes with risks if not operated correctly. To avoid mistakes when using a hydraulic press, prioritize safety by wearing proper PPE, ensuring regular maintenance, never bypassing safety devices, and keeping hands and body parts away from moving parts, while also following manufacturer guidelines. Following are some common mistakes to avoid when using a hydraulic press. Mistakes to Avoid When Using a Hydraulic Press 1. Ignoring Safety Protocols Mistake: Failing to wear appropriate personal protective equipment (PPE) like safety glasses, gloves, or steel-toed boots. Solution: Always follow safety guidelines and wear the necessary PPE to protect yourself from flying debris, hydraulic fluid leaks, or other hazards. 2. Overloading the Press Mistake: Exceeding the press's rated capacity, which can lead to equipment failure or accidents. Solution: Know the maximum load capacity of your hydraulic press ...

How to Choose the Right Hydraulic Press Size

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Some customers enquired us just told us machine model and tonage, and want to get hydraulic press offer. In actually, we calclulate the hydraulic press offer need to specifical requirements, it's necessary to send product picture and drawing to us. Choosing the right hydraulic press size is crucial for ensuring efficiency, safety, and optimal performance in your operations. Following are the key factors to consider when selecting the appropriate hydraulic press size. 1. Determine the Required Tonnage Tonnage refers to the force the press can exert, measured in tons. It is the most critical factor in selecting a hydraulic press. Calculate the maximum force needed for your application. For example: Metal forming, stamping, or bending requires specific tonnage based on material thickness and type. Compression molding or assembly tasks may require lower tonnage. Always choose a press with slightly higher tonnage than your calculated requirement to account for variations in mate...

Safety Precautions Should Be Taken With Hydraulic Presses

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Hydraulic presses are powerful machines that require strict safety precautions to prevent accidents and injuries. Here are key safety measures to follow. 1. Training and Knowledge ● Operator Training: Ensure operators are trained in the safe use of hydraulic presses, including understanding controls, emergency stops, and potential hazards. ● Read Manuals: Always review the manufacturer’s operating and safety manuals. Hydraulic Presses Safety Precautions 2. Personal Protective Equipment (PPE) ● Wear PPE: Use safety glasses, gloves, steel-toed boots, and other necessary protective gear. ● Avoid Loose Clothing: Ensure clothing and jewelry are secure to avoid entanglement. 3. Machine Inspection and Maintenance ● Regular Inspections: Check for leaks, worn hoses, and damaged components before use. ● Routine Maintenance: Follow the maintenance schedule to keep the press in good condition. 4. Workspace Safety ● Clear Area: Keep the workspace clean and free of obstructions....

Why Use a Hydraulic Press Machine in Manufacturing?

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Hydraulic press machines are widely used in manufacturing due to their versatility, efficiency, and ability to apply high force with precision. Following are specific reasons why they are preferred. 1. High Force Application Hydraulic presses can generate immense force, making them ideal for tasks like forging, molding, stamping, and pressing. They are capable of handling heavy-duty operations that require consistent pressure. Use a Hydraulic Press Machine in Manufacturing 2. Precision and Control Hydraulic systems allow for precise control over force, speed, and position, ensuring accurate and repeatable results. Operators can adjust pressure and stroke length to meet specific manufacturing requirements. 3. Versatility Hydraulic presses can be used for a wide range of applications, including: Metal forming (e.g., bending, punching, and deep drawing) Compression molding Assembly (e.g., pressing bearings or shafts) Powder compacting Laminating They can handle...

How Does a Hydraulic Press Machine Ensure Precision in Its Operations?

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A hydraulic press machine ensures precision in its operations through a combination of advanced design features, control systems, and hydraulic mechanisms. Following is a detailed breakdown of how precision is achieved. 1. Hydraulic System Control Pressure Regulation: Hydraulic presses use pumps and valves to precisely control the pressure applied to the workpiece. This ensures consistent force application, which is critical for achieving uniform results. Flow Control Valves: These valves regulate the speed of the hydraulic fluid, allowing for precise control over the movement of the press ram. This helps in achieving accurate stroke lengths and speeds. 2. Programmable Logic Controllers (PLCs) Automation: Many modern hydraulic presses are equipped with PLCs that automate the press operations. PLCs can be programmed to control the force, speed, and position of the press ram with high accuracy. Repeatability: PLCs ensure that each operation is repeated with the same precision, whic...