博文

目前显示的是 2025的博文

Deep Drawing Hydraulic Press Production Line Solution

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A deep drawing hydraulic press production line is an integrated system designed for manufacturing complex metal parts through the deep drawing process, which involves forming sheet metal into three-dimensional shapes using hydraulic pressure. With the development of the manufacturing industry, enterprises have put forward higher requirements for the efficiency, stability and intelligence of the deep drawing hydraulic press production line. Goodsjack's deep drawing hydraulic press production line solution aims to build an advanced and reliable deep drawing hydraulic press production line for enterprises, helping them to improve production efficiency, reduce costs and improve product quality. Deep Drawing Hydraulic Press Production Line Solution Key Components 1. Hydraulic Press ● High-tonnage capacity (typically 100-5000 tons) ● Programmable hydraulic system with precise pressure control ● CNC controls for repeatable operations 2. Material Handling System ● Automated sheet...

Advantages of Hydraulic Press Forming Technology

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Compared with traditional stamping processes, hydraulic press forming processes have shown significant technical and economic advantages in reducing weight, reducing the number of parts and molds, improving rigidity and strength, and reducing production costs. This process has been increasingly widely used in the industrial field, especially in the automotive industry. Hydraulic Press Forming Technology In the automotive industry, aviation, aerospace and other fields, reducing the weight of the structure to save energy during operation is a long-term goal. Hydraulic forming technology is one of the important means to achieve this goal. It uses pipes as blanks, applies ultra-high pressure liquid inside the pipes and assists with axial thrust to make the pipe blank material plastically deformed, so that it fits with the inner wall of the mold cavity to obtain hollow parts that meet technical requirements. In addition, the hydraulic press forming process also has the ability to inte...

5000 Ton Hydraulic Press for IGBT: Customer Feedback

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With the continuous improvement of IGBT module power density in the fields of new energy vehicles and rail transportation, the heat sink, as the "temperature steward" of the power electronic system, is undergoing a revolutionary upgrade in its processing technology. With its unique advantages, hydroforming technology of Delishi/Goodsjack is bringing about a dual transformation in efficiency and precision in the field of IGBT heat sink manufacturing. 5000 Ton Hydraulic Press for IGBT One IGBT industry customer feedback, our 5000 ton hydraulic press is the core equipment for cold extrusion of IGBT copper heat sink. Analysis of key technologies of 5000-ton hydraulic press in IGBT manufacturing I. Ultra-heavy cold forging process system As the core equipment for cold extrusion of IGBT copper heat sink, the 5000 ton hydraulic press has a peak cold forging pressure of up to 1.2GPa‌, and realizes one-time forming of complex fin structure through room temperature plastic deform...

New Double-beam Hydraulic Press: Structural Design and Topology Optimization

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Traditional large-scale three-beam hydraulic presses have good stability, but due to the large mass of the three-beam structure slider, it is not easy to deform elastically. When pressing the workpiece, the slider and the workbench are prone to inconsistent pressure deflection, resulting in uneven thickness distribution of the parts. In addition, in order to adapt to various mold heights, the three-beam hydraulic press structure frame is usually designed to be higher, which not only increases consumables but also makes the slider travel too long, making it difficult to control the pressing accuracy. New Double-beam Hydraulic Press Based on this, we proposed a new double-beam hydraulic press structure. The specific work is as follows: 1. In order to solve the problem of uneven thickness of parts, the traditional slider pressing method is changed to the upper and lower mold clamping method of the workbench. The workbench is installed on the upper and lower beams respectively. During...

Mistakes to Avoid When Using a Hydraulic Press

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Using a hydraulic press can be highly effective for various tasks, but it also comes with risks if not operated correctly. To avoid mistakes when using a hydraulic press, prioritize safety by wearing proper PPE, ensuring regular maintenance, never bypassing safety devices, and keeping hands and body parts away from moving parts, while also following manufacturer guidelines. Following are some common mistakes to avoid when using a hydraulic press. Mistakes to Avoid When Using a Hydraulic Press 1. Ignoring Safety Protocols Mistake: Failing to wear appropriate personal protective equipment (PPE) like safety glasses, gloves, or steel-toed boots. Solution: Always follow safety guidelines and wear the necessary PPE to protect yourself from flying debris, hydraulic fluid leaks, or other hazards. 2. Overloading the Press Mistake: Exceeding the press's rated capacity, which can lead to equipment failure or accidents. Solution: Know the maximum load capacity of your hydraulic press ...

How to Choose the Right Hydraulic Press Size

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Some customers enquired us just told us machine model and tonage, and want to get hydraulic press offer. In actually, we calclulate the hydraulic press offer need to specifical requirements, it's necessary to send product picture and drawing to us. Choosing the right hydraulic press size is crucial for ensuring efficiency, safety, and optimal performance in your operations. Following are the key factors to consider when selecting the appropriate hydraulic press size. 1. Determine the Required Tonnage Tonnage refers to the force the press can exert, measured in tons. It is the most critical factor in selecting a hydraulic press. Calculate the maximum force needed for your application. For example: Metal forming, stamping, or bending requires specific tonnage based on material thickness and type. Compression molding or assembly tasks may require lower tonnage. Always choose a press with slightly higher tonnage than your calculated requirement to account for variations in mate...

Safety Precautions Should Be Taken With Hydraulic Presses

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Hydraulic presses are powerful machines that require strict safety precautions to prevent accidents and injuries. Here are key safety measures to follow. 1. Training and Knowledge ● Operator Training: Ensure operators are trained in the safe use of hydraulic presses, including understanding controls, emergency stops, and potential hazards. ● Read Manuals: Always review the manufacturer’s operating and safety manuals. Hydraulic Presses Safety Precautions 2. Personal Protective Equipment (PPE) ● Wear PPE: Use safety glasses, gloves, steel-toed boots, and other necessary protective gear. ● Avoid Loose Clothing: Ensure clothing and jewelry are secure to avoid entanglement. 3. Machine Inspection and Maintenance ● Regular Inspections: Check for leaks, worn hoses, and damaged components before use. ● Routine Maintenance: Follow the maintenance schedule to keep the press in good condition. 4. Workspace Safety ● Clear Area: Keep the workspace clean and free of obstructions....

Why Use a Hydraulic Press Machine in Manufacturing?

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Hydraulic press machines are widely used in manufacturing due to their versatility, efficiency, and ability to apply high force with precision. Following are specific reasons why they are preferred. 1. High Force Application Hydraulic presses can generate immense force, making them ideal for tasks like forging, molding, stamping, and pressing. They are capable of handling heavy-duty operations that require consistent pressure. Use a Hydraulic Press Machine in Manufacturing 2. Precision and Control Hydraulic systems allow for precise control over force, speed, and position, ensuring accurate and repeatable results. Operators can adjust pressure and stroke length to meet specific manufacturing requirements. 3. Versatility Hydraulic presses can be used for a wide range of applications, including: Metal forming (e.g., bending, punching, and deep drawing) Compression molding Assembly (e.g., pressing bearings or shafts) Powder compacting Laminating They can handle...

How Does a Hydraulic Press Machine Ensure Precision in Its Operations?

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A hydraulic press machine ensures precision in its operations through a combination of advanced design features, control systems, and hydraulic mechanisms. Following is a detailed breakdown of how precision is achieved. 1. Hydraulic System Control Pressure Regulation: Hydraulic presses use pumps and valves to precisely control the pressure applied to the workpiece. This ensures consistent force application, which is critical for achieving uniform results. Flow Control Valves: These valves regulate the speed of the hydraulic fluid, allowing for precise control over the movement of the press ram. This helps in achieving accurate stroke lengths and speeds. 2. Programmable Logic Controllers (PLCs) Automation: Many modern hydraulic presses are equipped with PLCs that automate the press operations. PLCs can be programmed to control the force, speed, and position of the press ram with high accuracy. Repeatability: PLCs ensure that each operation is repeated with the same precision, whic...

Setting Up a Deep Drawing Hydraulic Press for Success

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Setting up a deep drawing hydraulic press for success involves careful planning, proper equipment selection, and adherence to best practices. Deep drawing is a manufacturing process used to form sheet metal into complex shapes, and a hydraulic press is often the preferred machine for this task due to its ability to provide consistent force and control. Below are the key steps to ensure a successful setup: Setting Up a Deep Drawing Hydraulic Press for Success 1. Understand the Requirements ● Material Properties: Know the type of metal being used (e.g., aluminum, steel, stainless steel) and its thickness, ductility, and tensile strength. ● Part Design: Analyze the geometry of the part, including depth, diameter, and corner radii, to determine the required force and tooling. ● Production Volume: Decide whether the setup is for prototyping, low-volume, or high-volume production. 2. Select the Right Hydraulic Press ● Tonnage: Choose a press with sufficient tonnage to handle the de...

Troubleshooting Common Issues in Cold Forging Presses

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Cold forging presses are essential for producing high-strength, precision metal components. However, like any manufacturing process, cold forging can encounter issues that affect product quality, tool life, and production efficiency. Below are common problems in cold forging presses and their troubleshooting steps: Troubleshooting Common Issues in Cold Forging Presses 1. Part Defects ● Cracking or Splitting: ○ Cause: Excessive stress due to improper material selection, insufficient ductility, or incorrect die design. ○ Solution: ▅ Use materials with better ductility or anneal the material before forging. ▅ Optimize die design to reduce stress concentrations. ▅ Adjust the press force and speed to prevent overloading. ● Surface Cracks: ○ Cause: Poor surface finish on the billet or die, or inadequate lubrication. ○ Solution: ▅ Polish the die surfaces and ensure billets are clean and free of defects. ▅ Apply a suitable lubricant ...

Hydraulic Press Machines: Power, Performance, and Precision

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The power, performance and precision of hydraulic press machines are their important technical indicators. Following is a detailed introduction to them: ● Power of hydraulic presses Power source: The power of hydraulic presses mainly comes from the hydraulic system. The motor drives the hydraulic pump, converting mechanical energy into hydraulic energy, so that the hydraulic oil generates pressure and flow in the system. The hydraulic oil is transported to actuators such as hydraulic cylinders through pipelines and various control valves, pushing the piston and other components to move, thereby generating pressure and force to achieve operations such as processing of workpieces. Determinants of power size System pressure: System pressure is one of the key factors that determine the power of hydraulic presses. Generally speaking, the higher the pressure, the greater the power that the hydraulic press can generate. For example, the working pressure of some large forging hydraulic pre...

From Design to Operation: Mastering Hydraulic Press Technology

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From Design to Operation: Mastering Hydraulic Press Technology is a strong and comprehensive title that suggests a deep dive into the entire lifecycle of hydraulic press machines. It implies a focus on both theoretical and practical aspects, making it appealing to engineers, technicians, and industry professionals. Here's a brief outline of what such a title could cover: From Design to Operation: Mastering Hydraulic Press Technology Key Sections: Introduction to Hydraulic Press Machines History and evolution of hydraulic press technology. Basic principles of hydraulics and force generation. Design Principles Components of a hydraulic press (cylinders, pumps, valves, etc.). Material selection and structural design considerations. Customization for specific industrial applications. Types of Hydraulic Presses Overview of different types (H-frame, C-frame, four-column, etc.). Applications of each type in various industries. Hydraulic Systems and Controls Hydr...

10 Essential Tools for Cold Forging Press

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The cold forging press is mainly composed of the main machine, power system and control system. Following are 10 essential tools for cold forging press. Mold The mold is one of the most critical tools of cold forging press. It determines the shape and size of the cold forged product. The cold forging mold is generally composed of an upper and lower mold, the upper mold is fixed on the slide of the hydraulic press, and the lower mold is installed on the workbench. The material of the mold needs to have high hardness, high strength and good wear resistance, such as mold steel such as Cr12MoV and H13. According to different product shapes, there are various types of molds, such as punching dies, extrusion dies, upsetting dies, etc. For example, when producing automobile half-axles, a specially designed extrusion die is required to gradually deform the half-axle blank in the mold cavity and finally form it. Essential Tools for Cold Forging Press Lubricant Lubricant plays a vital role...

Benefits of Using a Cold Forging Hydraulic Press

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Cold forging hydraulic press is a widely used equipment in metal processing and other fields. It has the following 7 benefits. Benefits of Using a Cold Forging Hydraulic Press High-precision forming Cold forging hydraulic press can achieve high-precision part forming during the processing process. Because it adopts a hydraulic drive system, the pressure can be precisely controlled, so that the metal material can be cold forged in the mold according to the preset shape. For example, when producing automotive parts such as connecting rods, the dimensional accuracy of the connecting rod can be accurately controlled, and its dimensional tolerance can be controlled within a very small range, generally reaching ±0.05mm or even higher accuracy. This helps to improve product quality and reduce subsequent processing steps. High material utilization rate The cold forging process itself has the characteristics of high material utilization rate, and the cold forging hydraulic press can gi...

Goodsjack/Delishi New Factory Groundbreaking Ceremony: Stepping into a Prosperous New Journey

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On January 12, 2025, under the bright sunshine, Guangdong Delishi Technology Co., Ltd. welcomed the highly - anticipated groundbreaking ceremony for its new factory. The site was bustling with activity as employees, partners, and local dignitaries gathered together to witness this significant moment. The air was filled with vibrant energy and anticipation for the future. Goodsjack/Delishi hydraulic press factory chairman Mr. Chen Qiwen, the chairman of the company, declared the event open with great enthusiasm. He stated, "The new factory of Guangdong Delishi carries our development vision and ambitious goals. It will serve as a powerful engine to drive the leap in production capacity, vigorously promote innovation, and help us expand our territory on the global stage." local government attended hydraulic press factory groundbreaking The representatives of the local government attended the ceremony with joy radiating from their faces. They emphasized that this project...

Maintenance Tips for Deep Drawing Hydraulic Presses

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Maintenance of the deep drawing hydraulic press is crucial. Following are some maintenance tips for deep drawing hydraulic press. 1. Daily maintenance ● Cleaning work After each use, the work surface, mold and body of the stretching hydraulic press should be cleaned in time. Because during the stretching process, impurities such as metal debris and oil stains may remain. For example, when stretching metal sheets, the debris on the cutting edge is easy to fall on the workbench. If it is not cleaned, it may scratch the mold or affect the accuracy of the next stretching. You can use a clean rag to wipe the workbench and mold. For oil stains that are difficult to remove, you can use a special metal cleaning agent. Clean the cooling system of the hydraulic press regularly. If it is a water-cooled hydraulic press, impurities in the water may scale in the cooling pipe, affecting the heat dissipation effect. Generally, check the water quality in the cooling water tank every once in a while ...

Setting Up a Deep Drawing Hydraulic Press

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The setup of a deep drawing hydraulic press involves several important steps, and the following is a detailed description: 1. Preparation before installation and commissioning Site preparation Deep drawing hydraulic presses are usually heavy and need to be installed on a solid, flat ground. Make sure that the ground bearing capacity of the installation site can meet the weight requirements of the hydraulic press to avoid tilting or damage to the equipment due to ground subsidence and other problems during work. Setting Up a Deep Drawing Hydraulic Press At the same time, there should be enough space around the site to facilitate operators to operate, maintain, and transport raw materials and finished products. Generally speaking, at least 1-2 meters of space should be left around the hydraulic press. Equipment inspection Before installation, a comprehensive inspection of the deep drawing hydraulic press is required. Check whether the appearance of the hydraulic press has any bum...