Hydraulic Press Fully Automated Production Line for Battery Plate Forming
A hydraulic press fully automated production line for battery plate forming is designed to manufacture high-precision battery plates (typically for lead-acid or lithium-ion batteries) with minimal human intervention. These systems integrate hydraulic pressing, robotics, and smart control systems to ensure efficiency, consistency, and high throughput.
Key Features of the Fully Automated System
1. Hydraulic Pressing Unit
● High-tonnage hydraulic press (100–1000 tons, depending on plate size)
● Precision-controlled pressure & stroke (servo-hydraulic or CNC-controlled)
● Multi-stage pressing (pre-forming, embossing, final compression)
● Quick die-change system (for flexible production)
2. Automated Material Handling
● Robotic loading/unloading (6-axis robots or gantry systems)
● Automatic lead strip feeding (uncoiler, straightener, feeder)
● Conveyor belt systems for plate transfer between stations
● Scrap collection & recycling (minimizes material waste)
3. Smart Control & Monitoring
● PLC + HMI (Siemens, Allen-Bradley, or Mitsubishi-based control)
● IoT-enabled sensors (pressure, temperature, position feedback)
● Real-time production tracking (OEE monitoring, defect detection)
● Predictive maintenance alerts (vibration, hydraulic fluid quality)
4. In-Line Quality Inspection
● Laser micrometers (thickness & flatness measurement)
● Vision inspection systems (detects cracks, deformations)
● Automated weight check (ensures consistency)
● Defective plate rejection (automated sorting)
5. Post-Processing & Packaging
● Automatic stacking & palletizing (robotic or pneumatic)
● Batch counting & labeling (RFID/barcode tracking)
● Packaging automation (shrink-wrapping, boxing)
Production Workflow
1. Material Feeding
● Lead alloy strips are fed automatically from a coil.
● Straightening and cutting to required dimensions.
2. Hydraulic Pressing
● Pre-forming to create the grid structure.
● High-pressure embossing for active material adhesion.
● Final pressing for dimensional accuracy.
3. Trimming & Flash Removal
● Excess material is trimmed off.
● Deburring for smooth edges.
4. Automated Quality Control
Vision inspection for defects.
Weight and thickness verification.
5. Stacking & Packaging
● Plates are stacked in batches.
● Automated packaging for shipment.
Advantages of Full Automation
● Higher Productivity – 24/7 operation with minimal downtime.
● Consistent Quality – Eliminates human errors in pressing & handling.
● Lower Labor Costs – Requires only 1-2 operators for monitoring.
● Flexible Production – Quick changeover for different plate designs.
● Improved Safety – Reduces worker exposure to lead dust & heavy machinery.
● Data-Driven Optimization – Real-time analytics for process improvement.
Goodsjack/Delishi specializing in custom hydraulic press and production line acoording to customers' requirements. Please contact us for your own hydraulic press solution.
GOODSJACK HYDRAULIC MACHINERY CO., LTD
DELISHI MACHINERY TECHNOLOGY CO., LTD
Hydraulic Press Machine, Hydraulic Forging Press Manufacturer
Web: www.hydraulic-press-machine.com
www.goodsjack.com
Tel: +86-769-83061993 83223615
Fax: +86-769-83231691
Dongguan Factory
General Factory : No3, Jinfu Road, Jinma Industrial Park, Liaobu Town, Dongguan, Guangdong, China
Branch Factory: No210 Heshi Road, Qiaotou Town, Dongguan, Guangdong, China
Hubei Factory
Address: Sanhua Industrial Park, Binjiang New Area, Huangshi, Hubei, China
Eva Lee Sales Manager
Email: sales@goodsjack.com
WhatsApp/Wechat:+ 86 13509801050
Alice Xu Sales Manager
Skype: alice.goodsjack
Email: sales1@goodsjack.com
WhatsApp/Wechat: +86 13642957273
Hydraulic Press Fully Automated Production Line for Battery Plate Forming
Key Features of the Fully Automated System
1. Hydraulic Pressing Unit
● High-tonnage hydraulic press (100–1000 tons, depending on plate size)
● Precision-controlled pressure & stroke (servo-hydraulic or CNC-controlled)
● Multi-stage pressing (pre-forming, embossing, final compression)
● Quick die-change system (for flexible production)
2. Automated Material Handling
● Robotic loading/unloading (6-axis robots or gantry systems)
● Automatic lead strip feeding (uncoiler, straightener, feeder)
● Conveyor belt systems for plate transfer between stations
● Scrap collection & recycling (minimizes material waste)
3. Smart Control & Monitoring
● PLC + HMI (Siemens, Allen-Bradley, or Mitsubishi-based control)
● IoT-enabled sensors (pressure, temperature, position feedback)
● Real-time production tracking (OEE monitoring, defect detection)
● Predictive maintenance alerts (vibration, hydraulic fluid quality)
4. In-Line Quality Inspection
● Laser micrometers (thickness & flatness measurement)
● Vision inspection systems (detects cracks, deformations)
● Automated weight check (ensures consistency)
● Defective plate rejection (automated sorting)
5. Post-Processing & Packaging
● Automatic stacking & palletizing (robotic or pneumatic)
● Batch counting & labeling (RFID/barcode tracking)
● Packaging automation (shrink-wrapping, boxing)
Production Workflow
1. Material Feeding
● Lead alloy strips are fed automatically from a coil.
● Straightening and cutting to required dimensions.
2. Hydraulic Pressing
● Pre-forming to create the grid structure.
● High-pressure embossing for active material adhesion.
● Final pressing for dimensional accuracy.
3. Trimming & Flash Removal
● Excess material is trimmed off.
● Deburring for smooth edges.
4. Automated Quality Control
Vision inspection for defects.
Weight and thickness verification.
5. Stacking & Packaging
● Plates are stacked in batches.
● Automated packaging for shipment.
Advantages of Full Automation
● Higher Productivity – 24/7 operation with minimal downtime.
● Consistent Quality – Eliminates human errors in pressing & handling.
● Lower Labor Costs – Requires only 1-2 operators for monitoring.
● Flexible Production – Quick changeover for different plate designs.
● Improved Safety – Reduces worker exposure to lead dust & heavy machinery.
● Data-Driven Optimization – Real-time analytics for process improvement.
Goodsjack/Delishi specializing in custom hydraulic press and production line acoording to customers' requirements. Please contact us for your own hydraulic press solution.
GOODSJACK HYDRAULIC MACHINERY CO., LTD
DELISHI MACHINERY TECHNOLOGY CO., LTD
Hydraulic Press Machine, Hydraulic Forging Press Manufacturer
Web: www.hydraulic-press-machine.com
www.goodsjack.com
Tel: +86-769-83061993 83223615
Fax: +86-769-83231691
Dongguan Factory
General Factory : No3, Jinfu Road, Jinma Industrial Park, Liaobu Town, Dongguan, Guangdong, China
Branch Factory: No210 Heshi Road, Qiaotou Town, Dongguan, Guangdong, China
Hubei Factory
Address: Sanhua Industrial Park, Binjiang New Area, Huangshi, Hubei, China
Eva Lee Sales Manager
Email: sales@goodsjack.com
WhatsApp/Wechat:+ 86 13509801050
Alice Xu Sales Manager
Skype: alice.goodsjack
Email: sales1@goodsjack.com
WhatsApp/Wechat: +86 13642957273
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